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Tuesday, 30 March 2010

DUCATI MONSTER 696 2009 SERVICE WORKSHOP MANUAL

DUCATI MONSTER 696 2009 SERVICE WORKSHOP IPL REPAIR MANUAL

IF YOU ARE LUCKIE ENOUGH TO OWN THE 696 THEN THIS IS WHAT YOU NEED.

Massive workshop/service manual for the 696, inc parts catalogue, this will be the only manual you will need to buy as it covers everything, see the sections below.

Also has over 1700 cystal clear iamges of the 696 parts.

OPERATES ON WINDOWS 95,98,98SE,2000,NT,ME,XP,VISTA

A - General
1 - How to use this manual
- Layout of the manual
2 - Symbols - Abbreviations - References
- Product specifications
3 - Hazardous Products - Warnings
- General safety rules
- General maintenance indications
B - Information about the model
Identification data
Identification data for the Monster 696

C - Technical data
1.1 - Technical specifications
- General
- Colours
- Transmission
- Timing system/valves
- Cylinder/Piston
- Gearbox
- Cooling system
- Front wheel
- Front suspension
- Rear wheel
- Rear suspension
- Hydraulic brakes
- Charging system/alternator
- Ignition system
- Fuel system
- Injection system
- Lights/instrument panel
1.2 - Dimensions
2 - Fuel, lubricants and other fluids
3 - Torque settings
- Frame torque settings
- Engine torque settings
4 - Service tools
- Specific tools for the engine
- Specific tools for the frame

D - Use and maintenance
1 - Preliminary checks
- Running-in precautions
- Pre-ride checks
2 - Starting - Engine warmup
- Starting the engine
3 - Routine maintenance table
- Programmed maintenance plan: operations to be carried out by the dealer
- Programmed maintenance plan: operations to be carried out by the customer
4 - Maintenance operations
- Checking the engine oil level
- Changing the engine oil and filter cartridge
- Checking valve clearances
- Adjusting the valve clearances
- Changing and cleaning the air filters
- Changing the brake fluid
- Draining the brake circuit
- Filling the brake system with fluid
- Changing the clutch fluid
- Draining the clutch hydraulic circuit
- Filling the clutch circuit
- Adjusting the steering head bearings
- Adjusting the chain tension
- Checking brake pad wear and changing brake pads
- Adjusting the throttle and choke cables
- Adjusting the position of the gearchange and rear brake pedals
- Adjusting the rear shock absorber
5 - Diagnostic instruments
- Description of the Ducati Diagnostic System tester
- Tester power supply
- DDS tester
- Checking and adjusting timing belt tension
- Adjusting the idle speed
- Check the engine oil pressure
- Cylinder compression test
- Fuel pressure test
- Immobilizer override procedure
- Guided diagnosis
- Testing the battery charging system
- Icons table

E - Fairings
1 - Headlight fairing - rear-view mirrors
- Removal of the rear-view mirrors
- Refitting the rearview mirrors
- Removal of the headlight fairing (696+)
- Refitting the headlight fairing (696+)
2 - Fairings
- Removal of the fuel tank fairings
- Refittings the fuel tank fairings
3 - Seat
- Removal of the seat
- Refitting the seat
- Removal of the tool tray
- Refitting the tool tray
4 - Front mudguard
- Removal of the front mudguard
- Refitting the front mudguard

F - Controls - Devices
1 - Throttle and choke controls
- Adjusting the throttle and choke cables
- Removal of the throttle twistgrip
- Refitting the throttle twistgrip
- Removal of the choke cable
- Refitting the choke control
2 - Hydraulic clutch control
- Removal of the clutch master cylinder assembly
- Refitting the clutch master cylinder assembly
- Removal of the clutch slave cylinder
- Refitting the clutch slave cylinder
3 - Front brake control
- Removal of the front brake master cylinder
- Refitting the front brake master cylinder
4 - Rear brake control
- Removal of the rear brake master cylinder
- Disassembly of the rear brake control
- Refitting the rear brake master cylinder
5 - Gearchange mechanism
- Removal of the gearchange mechanism
- Disassembly of the gearchange mechanism
- Refitting the gearchange mechanism

G - Wheels - Suspension - Brakes
1 - Front wheel
- Removal of the front wheel
- Overhauling the front wheel
- Refitting the front wheel
2 - Front fork
- Removal of the front forks
- Overhauling the front forks
- Refitting the front forks
3 - Hydraulic front brake
- Maintenance operations
- Removal of the front brake system
- Removal of the brake discs
- Overhauling the front brake components
- Refitting the front brake system
4 - Rear wheel
- Removal of the rear wheel
- Overhauling the rear wheel
- Refitting the rear wheel
5 - Rear swingarm
- Removal of the swingarm
- Inspecting the swingarm pivot shaft
- Checking swingarm endfloat
- Refitting the swingarm
6 - Hydraulic rear brake
- Removal of the rear brake system
- Refitting the rear brake system
7 - Rear suspension
- Rear suspension system
- Removal of the rear shock absorber
- Overhauling the rear shock absorber
- Refitting the rear suspension
8 - Final drive
- Inspecting the final drive
- Removal of the front sprocket
- Refitting the front sprocket
- Removal of the rear sprocket
- Refitting the rear sprocket

H - Frame
1 - Handlebar
- Removal of the handlebar
- Refitting the handlebar
2 - Steering
- Adjusting the steering head bearings
- Steering angle adjustment
- Removal of the steering head components
- Refitting the steering head components
4 - Footrest brackets
- Removal of the footrest brackets
- Refitting the footrest brackets
5 - Stands
- Removal of the sidestand
- Refitting the sidestand
6 - Frame inspection
- Disassembly of structural components and the frame
- Removal of the frame
- Removal of the rear subframe
- Checking the frame
- Reassembly of the rear subframe
- Refitting the rear subframe
7 - Tail light-number plate holder and locks
- Removal of the tail light-protection-number plate holder assembly
- Refitting the tail light-protection-number plate holder assembly
- Removal of the seat release mechanism
- Refitting the seat release mechanism
- Removal of the number plate holder
- Refitting the number plate holder

L - Fuel/Exhaust System
2 - Fuel tank
- Removal of the fuel tank
- Removal of the fuel tank filler cap
- Refitting the filler cap
- Removal of the fuel tank flange
- Refitting the fuel tank flange
- Refitting the fuel tank
6 - Throttle body for pivoting fuel tank
- Removal of the throttle body
- Refitting the throttle body
7 - Air intake
- Removal of the airbox
- Removal of the oil breather valve
- Refitting the oil breather valve
- Refitting the airbox
8 - Exhaust system
- Operating principle of the catalytic converter
- Removal of the exhaust system
- Refitting the exhaust system

M - Fuel injection - ignition system
1 - Description of the system
- General information on the fuel injection-ignition system
- Fuel circuit
- Air circuit
- Operating phases
2 - Fuel injection-ignition system
3 - System components
- Electronic Control Unit (ECU)
- Fuel injectors
- Lambda sensor
- Air pressure sensor
- Temperature sensor
- Spark plug
- Coil
- Throttle Position Sensor (TPS)
- Rpm/timing sensor
- Main and injection relays

N - Engine
1 - Removalrefitting of the engine assembly
- Removal of the engine
- Refitting the engine
2.1 - Lubrication system: oil pump
- Removal of the oil pump
- Disassembly of the oil pump
- Reassembly of the oil pump
- Refitting the oil pump
4.1 - Cylinder head assemblies: checks and adjustments
- Checking and adjusting valve clearances
- Checking the engine timing
4.2 - Cylinder head assemblies: timing belt covers/timing system
- Removal of the timing belt covers
- Removal of the timing system assembly
- Disassembly and reassembly of the timing belt pulleys
- Refitting the timing system assembly
- Refitting the timing belt covers
4.3 - Cylinder head assemblies: camshafts
- Removal of the intake manifolds
- Refitting the intake manifolds
- Removal of the inner timing belt covers
- Removal of the valve covers
- Refitting the valve covers
- Removal of the camshafts
- Inspecting the camshafts
- Checking the oil seals
- Refitting the camshafts
- Refitting the camshaft end caps
4.4 - Cylinder head assemblies: valves - rocker arms
- Removal of the cylinder head assembly
- Removal of the rocker arms, shims and valves
- Overhaul of cylinder head components
- Refitting the cylinder head assembly
- Refitting the rocker arms, shims and valves
- Refitting the cylinder heads
5 - Cylinder/piston assemblies
- Removal of the cylinder/piston assembly
- Overhaul of the cylinder barrel/piston components
- Refitting the cylinder/piston assembly
6.1 - Clutch assembly: APTC wet clutch
- Description of the APTC clutch assembly
- Removal of the APTC clutch
- Disassembly of the clutch hub-plates-centre assembly
- Overhaul and inspection of the APTC clutch components
- Reassembly of the clutch hub-plates-centre assembly
- Refitting the APTC clutch
6.2 - Clutch assembly: clutch-side crankcase cover
- Removal of the clutch-side crankcase cover
- Disassembly of the clutch-side crankcase cover
- Reassembly of the clutch-side crankcase cover
- Refitting the clutch-side crankcase cover
6.3 - Clutch assembly: primary drive gears
- Removal of the primary drive gears
- Refitting the primary drive gears and checking backlash
7.1 - Gearbox assembly: gearchange mechanism
- Removal of the gearchange mechanism
- Disassembly of the gear selector mechanism
- Disassembly of the gear interlock plunger and pawl assembly
- Refitting the gear interlock plunger and pawl assembly
- Reassembly of the gearchange mechanism
- Refitting the gearchange mechanism
7.2 - Gearbox assembly: gearbox shafts
- Removal of the gearbox assembly
- Disassembly of the gearbox shafts
- Overhaul of the gearbox
- Inspection of the gear selector forks
- Inspection of the gear selector drum
- Reassembly of the gearbox shafts
- Reassembly of the gearbox
8 - Flywheel - alternator
- Removal of the alternator-side crankcase cover
- Disassembly of the alternator-side crankcase cover
- Removal of the flywheel/alternator assembly
- Checking the flywheel/alternator assembly
- Refitting the flywheel-alternator assembly
- Reassembly of the alternator-side crankcase cover
- Refitting the alternator-side crankcase cover
9.1 - Crankcase assembly: external components
- Removal of external components
- Refitting the external components
- Removal of the timing gears
- Refitting the timing gears
- Removal of the starter motor idler gear
- Refitting the starter motor idler gear
9.2 - Crankcase assembly: crankcase halves
- Separation of the crankcase halves
- Overhaul of the crankcase halves
- Overhaul of the main bearings
- Reassembly of the crankcase halves
- Shimming the shafts
- Reassembly of the crankcase halves
9.3 - Crankcase assembly: crankshaft/connecting rods assembly
- Removal of the crankshaft/connecting rods assembly
- Disassembly of the crankshaft/connecting rods assembly
- Overhaul of the connecting rods
- Reassembly of the connecting rods
- Refitting the crankshaft/connecting rod assembly

P - Electrical system
1 - Wiring diagram
- Key to wiring diagram
- Wiring colour codes
- Key to fusebox
- Routing of wiring on frame
- Plate A
- Plate B
- Plate C
- Plate D
- Plate E
- Plate F
- Plate G
- Plate H
- Plate J
- Plate K
- Plate L
- Plate M
- Plate N
- Plate O
- Plate P
- Plate Q
- Plate R
- Plate S
- Plate T
- Plate U
- Plate V
2 - Battery charging system
- Checking the battery charging system
- Recharging the battery
- Topping up the electrolyte
- Battery
- Battery support
- Alternator
- Rectifier-regulator
3 - Electric starting system
- Electric starting system
- Starter motor
- Starter contactor
4 - Lights and indicating devices
- Renewal of the headlight
- Changing bulbs
- High beam headlights relay
- Headlight aim
5 - Indicating devices
- Checking the indicating devices
- Changing light bulbs
6 - Protection and safety devices
- Checking protection and safety device components
- Checking the fuses
7 - Instruments
- Instrument panel
- Instrument panel system
- Display settings and functions
8 - Immobilizer and transponder
9 - Diagnostic instruments
- Using a multimeter to check the electrical systems
======================================================================

The parts catalogue, covers the sections below:
001 WORKSHOP SERVICE TOOLS
001a WORKSHOP SERVICE TOOLS
001b DDS TESTER
001c WORKSHOP SERVICE TOOLS
002 GEARCHANGE CONTROL
003 GEARBOX
004 CLUTCH
005 CLUTCH-SIDE CRANKCASE COVER
006 CONNECTING RODS
007 CYLINDERS - PISTONS
008 TIMING SYSTEM
009 FILTERS AND OIL PUMP
010 CRANKCASE HALVES
011 ALTERNATOR-SIDE CRANKCASE COVER
012 ELECTRIC STARTING AND IGNITION
013 CYLINDER HEAD : TIMING SYSTEM
014 VERTICAL CYLINDER HEAD
015 HORIZONTAL CYLINDER HEAD
016 INTAKE MANIFOLDS
017 STANDS
018 ELECTRICAL SYSTEM
019 BATTERY SUPPORT
020 EXHAUST SYSTEM
021 INSTRUMENT PANEL - HEADLIGHT FAIRING
022 HEADLIGHT
023 NUMBER PLATE HOLDER - TAIL LIGHT
024 FRONT FORKS
025 FRONT AND REAR WHEELS
026 HANDLEBAR AND CONTROLS
027 CLUTCH CONTROL
028 FRONT BRAKE
029 REAR BRAKE
030 FRAME
031 GEARCHANGE LEVER - FOOTREST
032 SWINGARM AND DRIVE CHAIN
033 REAR SUSPENSION
034 AIR INTAKE - OIL BREATHER
035 FUEL TANK
036 FUEL SYSTEM
037 SEAT
038 FUEL TANK (COVER)
=================================================================

As you can see its massive and not just that but in languages:

Italiano
English
Deutsch
Francais
Espaniol
Portuese
USA
Japan

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